DYGC-18 split diesel engine teaching test experimental device

Release time：2024-05-21 17:30viewed：times

1. Engine parameters: 4-cylinder, water-cooled, EFI, in-line, 1-3t forklift-specific diesel engine, fuel tank volume ≥ 8L.

2. The tr*ning platform is equipped with a complete forklift diesel engine system, which consists of a testing platform, a mobile m*n platform, an engine electronic control unit, a cooling system, an oil supply system, a battery, etc. The m*n platform is equipped with a reversible base and a self-locking deceleration device, large area oil pan, and mobile casters.
3. The tr*ning platform equipment includes cooling system (water tank, electronic cooling fan, etc.), *r intake mechanism (empty filter housing, *r filter, intake hose, intake manifold, etc.), exhaust mechanism (exhaust manifold, etc.) pipe, exhaust pipe, etc.), all engine sensors and actuators (water temperature sensor, fuel injector, pressure sensor, etc.);
4. The test bench can start the engine, conduct operating experiments, and also disassemble the engine as a whole. According to Disassembly and assembly process standards are used for disassembly, assembly and start-up operation.
5. The engine tr*ning platform has dynamic operation and display functions. The original vehicle instruments, ignition lock and related control circuits can display engine speed, temperature, oil pressure, oil volume and other parameter information in real time during operation.
6. The mobile m*n platform is welded with standard profiles. The surface is polished and then sprayed with high-temperature plastic. It is oil-resistant, scratch-resistant and corrosion-resistant. It can stably install the engine and other ancillary components. Each mobile m*n platform has a universal gimbal. Self-locking caster device makes it easy to move at any time.
7. The test bench is equipped with safety protection devices such as a m*n power switch and a protective net to facilitate cutting off the m*n power supply and performing safety protection.
8. Supporting usage specifications, operating precautions, equipment m*ntenance methods, etc.
9. This equipment is composed of a refurbished Bosch 2.8T electronically controlled diesel engine assembly (easy to disassemble and assemble), a disassembly and assembly flip bench and an operation detection console. The disassembly and flipping bench provides tr*nees with practical tr*ning on engine disassembly and assembly. After the engine is assembled, it can be connected to the operation detection console to start and run the engine and detect the assembly effect of the engine.
10. Functional features
10.1. There is a color printed circuit diagram on the panel of the tr*ning platform. Students can visually compare the circuit diagram with the actual electronically controlled diesel engine to understand and analyze the working principle of the control system;
10.2. The tr*ning platform consists of a disassembly and assembly flipping platform and The run detection console consists of two parts.
The disassembly and turning platform consists of an electronically controlled diesel engine assembly and an engine disassembly and assembly rack that can be turned over 360 degrees. The operation detection console consists of a control panel, engine electronic control unit, cooling system, fuel supply system, battery, etc.;
10.3 .The disassembly and assembly turning stand with reducer can be turned and stationary at any angle in the axial direction, and can be easily used for disassembly and assembly tr*ning. An oil pan is placed at the bottom to facilitate the collection of small parts, water and oil. Three, do not fall to the ground;
the operation detection console rack is equipped with all the components and elements for starting and running the engine, such as electronic control unit, water tank, fuel tank and oil pump, instruments, ignition switch, etc., and is used with the disassembly and assembly flip bench to conduct oil, circuit, water, and The docking of the *r circuit can run the engine (acceleration/deceleration/idling conditions are normal) and test the effect of engine assembly;
10.4. There is a color UV flatbed printed circuit diagram on the tr*ning platform panel. Students can visually compare the circuit diagram with the actual engine to understand and analyze the working principle of the control system;
10.5. The panel is made of 4mm thick high-grade aluminum-plastic panels that are corrosion-resistant, impact-resistant, pollution-resistant, fire-proof, and moisture-proof. The surface is sprayed with primer through a special process; the panel is printed with colors that will never fade. System circuit diagram, the tr*ning platform panel is equipped with detection terminals, which can directly detect the electrical signals of each sensor, actuator, and engine control unit pin on the panel, such as resistance, voltage, current, frequency signal, etc.;
10.6 Tr*ning platform panel Instruments, fuel pressure gauges, and vacuum pressure gauges are installed on the platform, which can display changes in parameters such as engine speed, fuel injection pressure, intake manifold pressure, etc. in real time;
10.7. The tr*ning platform is equipped with a diagnostic socket that can be connected to a special or general car decoder. It can perform self-diagnostic functions such as reading fault codes, clearing fault codes, and reading data streams for the engine electronic control system.
10.8. The tr*ning platform is equipped with a m*n power switch, a flywheel protective cover and other installation protection devices.
10.9. The base of the tr*ning platform is welded with a steel structure, and the surface is spray-coated. It is equipped with a self-locking caster device, making it flexible to move, safe, reliable, sturdy and durable.
11.Basic configuration (each set)

serial number	Name	Specifications and models		unit	quantity
(1) 1 set of operation detection console
1	Test control panel	Equipped with various detection terminals and color circuit diagram (9509004mm aluminum-plastic plate)		set	1
2	Engine control computer (ECU)	Original car		set	1
3	instrument cluster	Original car		set	1
4	Diagnostic seat	Original car		indivual	1
5	Ignition Switch	Original car		indivual	1
6	Fuel tank	10L		indivual	1
7	Fuel pump (including fuel pump plug)	brand new		set	1
8	Water tank and accessories	Original car		set	1
9	cooling electronic fan	12V, 80W		indivual	2
11	battery	12V 65Ah		tower	1
11	relay	Including: starting relay, oil pump relay, cooling fan relay, etc.		set	1
12	Butt harness			set	1
13	Fuse box	Relay box (with fuse holder) integral type		indivual	1
14	m*n power switch	50A		indivual	1
15	Mobile stand (with self-locking casters, panel cabinet and base)	10007001750mm (lengthwidthheight)		tower	1
16	Fault simulation and troubleshooting device			set	1
(2) 1 set of disassembly and assembly flip stand
1	Engine assembly	Original car	set		1
2	Intake and exhaust pipes	Original car	set		1
3	Butt harness		set		1
4	Large area oil basin	About 700×650×30mm (length×width×depth)	indivual		1
5	Disassembly and assembly of flip stand (with self-locking caster device)	Approximately 1300×600×800mm (length×width×height), with reducer, capable of flipping and stationary at any angle in the axial direction.	set		1

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